Piocol-640 Ultra-Fast, High-Performance Repair Solution
Piocol-640 is a super performing, ultra fast , extremely reliable repair solution for many hard to handle situations in engineering & maintenance. Piocol-640 has a heat resistance upto 2350C.
Piocol-640 is an excellent chemical tool in the hands of maintenance and production engineers to rectify many unexpected conditions such as breakage, leakage, emergency rebuild, quick & rapid bonding between similar of dissimilar material within minutes etc. Reaction of Piocol-640 is so fast, that the repair can be completed reliably & professionally within five minutes with proper planning. Advantages and savings of this quick repair is very high, especially when they are able to reduce the machinery down time. Piocol-640 is mechanically very stable & strong and can be machined within minutes of application. Piocol-640 is an ideal companion in the tool kit for many critical jobs.
Features:
- Ultra-Fast Reaction: The repair process is remarkably swift, allowing for completion within five minutes with proper planning.
- Heat Resistance: Withstanding temperatures up to 235°C, Piocol-640 is ideal for high-temperature applications.
- Mechanical Stability: Once applied, Piocol-640 is mechanically robust and can be machined almost immediately.
- Convenient Application: Supplied in a disposable cartridge, Piocol-640 is easy to use—just dispense, mix, and apply. It cures at room temperature without any pungent smell.
- Versatile Adhesion: It adheres excellently to smooth, rough, or porous surfaces, including most plastics, metals, ceramics, glass, and wood.
- Machinable Material: Cures to a hard, durable, metallic substance in 4-8 minutes, which can be tapped, drilled, and threaded.
Application Instructions:
- Mixing: Convenient 1:1 mixing ratio.
- Application: Dispense, mix, and trowel onto the surface.
- Curing: In high-pressure areas, apply external force for 5-6 minutes before Piocol-640 is fully hardened.
Advantages:
- Rapid Curing: Cures in just 4-16 minutes at 25°C or 1-2 minutes at 90°C.
- High Strength: Features a strength of 10,000 psi, ensuring robust repairs.
- No Molds Needed: Its sticky consistency holds parts or assemblies together during curing, eliminating the need for molds, fixtures, or clamps.
Properties:
- Maximum Temperature: 235°C
- Viscosity (gm/cc): 40,000 cps
- Density (gm/cc): 1.5
- Shrinkage (% max): 0.3
- Hardness (Shore D): 65
- Elongation (%): 3.0
- Strength (psi): 10,000
- Thermal Conductivity: 20 BTU
- Thermal Expansion: 3.4 x 10⁻⁵ /°C
- Moisture Resistance: Good
- Solvent Resistance: Good
- Colour: Silver
Applications:
- High temperature repairs
- Rebuilding
- Assembling
Emergency Pipe Leak Seal: Quickly seal a burst or leaking pipe to prevent water damage and maintain pressure.
Urgent Machinery Breakdown Repair: Patch a critical crack or break in machinery to minimize downtime and resume operations.
Rapid Engine Component Repair: Fix a cracked engine block or damaged bracket in an emergency to avoid extensive engine work.
Immediate Exhaust Leak Fix: Seal a hole or crack in an exhaust system to restore functionality and reduce noise.
Quick Bonding of Metal Plates: Rapidly join metal plates to reinforce structural integrity or repair damage in high-pressure situations.
Fast Fix for Casting Defects: Address and seal casting imperfections or cracks to prevent further damage and maintain equipment reliability.
Urgent Hydraulic Leak Sealing: Seal a leak in hydraulic cylinders or pumps to quickly restore functionality and avoid system failure.
Immediate Fuel Tank Repair: Quickly address a leak or crack in a fuel tank to prevent fuel loss and ensure safety.
Rapid Repair of High-Temperature Components: Fix damaged furnace linings or other high-temperature parts to prevent operational interruptions.