Piocol-100 Heat Resistant Powder Coating Putty

Piocol-100 is a ready-to-use, aluminum-filled metallic repair putty designed to harden into a metal-like form. This non-sag metallic paste bonds to both metallic and non-metallic surfaces and can be applied directly from the can without the need for mixing, measuring, or heat.

Piocol-100 is a mechanically strong , durable easy to finish metal repair putty, which can be applied easily without any complication. No mixing of two parts, no measuring or heat required. Piocol-100 can be milled, drilled, tapped, ground and sanded smooth. Will not shrink or crack . It withstands heat to 2200C. Piocol-100  is applied in many industrial application such as filling gaps and dents, weld marks and cavities. It has high compressive strength  and is machinable. It can be painted over by liquid or, powdercoating and other oven curing coating systems.

(a) Features

  • Heat Resistance: Withstands temperatures up to 220°C.
  • Excellent Adhesion: Bonds well to a variety of surfaces.
  • Durability: Resistant to weather, abrasion, chemicals, water, and marine environments.
  • Ease of Use: No mixing, measuring, or heat required. Can be milled, drilled, tapped, ground, and sanded smooth.
  • Non-Shrink Formula: Will not shrink, crack, or peel and may be sanded to a feather edge.
  • Versatile Application: Can be painted over with liquid or powder coatings and other oven curing systems.
  • Machinability: High compressive strength and easily machinable.

(b) Industrial Applications

Piocol-100 is a reliable solution for various industrial applications, offering high-quality metal repairs with exceptional heat resistance:

  • Filling Gaps and Dents: Ideal for filling gaps, weld marks, and cavities before powder coating.
  • Sheet Metal Work: Excellent for filling gaps in sheet metal works.
  • Casting Repairs: Fills blowholes and rectifies defects in metal castings.
  • Aesthetic Finishes: Achieves smooth, aesthetically pleasing metal surfaces ready for powder coating or liquid painting.
  • Machinery and Equipment Repairs: Repairs worn or damaged equipment, machinery, metal roofs, pipes, and industrial ovens.
  • Automotive Repairs: Patches automotive and heavy equipment fuel tanks and repairs cracked engine blocks.
  • Power Generation: Fills damaged and pitted turbines in power plants.
  • Piping and Radiators: Seals low-pressure steam lines, leaking radiators, and heaters.
    • Protective Coating: Provides a rustproof, water-resistant coating for water or fuel storage tanks.

(c) Application Instructions

Surface Preparation:

  1. Remove any loose particles, paint, rust, etc., from the surface using mechanical or chemical methods to reach the original substrate.
  2. Roughen the surface slightly with sandpaper to improve adhesion.
  3. Clean and degrease the surface with Piosolv to ensure it is suitable for putty application.

Applying Piocol-100:

  1. Mix the putty inside the can for 3-5 minutes before application.
  2. Apply the putty directly from the can to the prepared repair area using a putty knife or spatula.
  3. Allow the putty to cure for 2-3 hours, depending on the thickness of the application.

Drying Time:

  • 1.5 mm thickness: Hardens in 1-2 hours.
  • 3 mm thickness: Hardens in 4-6 hours.

Storage:

  • Store in a dry place at room temperature.
  • For extended storage, add 5-10 ml of Pio-Solv to the unused putty and cover tightly after use.

(d) Advantages

  • Cost-Efficient: Reduces costly rejects in foundry production.
  • Versatile Repairs: Patches dents and rough spots on metal castings and patterns.
  • Pre-Painting Preparation: Provides a smooth, metallic finish prior to painting.
  • Seamless Joints: Fills seams or dents prior to powder coating.
  • Multi-Surface Application: Can be applied to metal, wood, and other surfaces.
  • High Heat Tolerance: Suitable for applications with high heat exposure.

With Piocol-100, you can achieve high-quality, durable repairs that withstand extreme temperatures and demanding industrial conditions. Whether you need to fill gaps, repair machinery, or prepare surfaces for powder coating, Piocol-100 offers a reliable and easy-to-use solution for a wide range of applications.